Repair of asynchronous electric motors
  1. // ELEKTROPROMREMONT
  2. Asynchronous motor repair

Repair of asynchronous electric motors

Squirrel-cage / wound rotor

Repair of all rotor types

Monolith • Wedge-free • Ex

Special designs

At our facility or the Customer's site

Full repair cycle

// WHAT WE DO

Comprehensive repair of asynchronous electric motors

Elektropromremont LLC performs overhaul, medium, and routine repair of asynchronous electric motors of Ukrainian and foreign manufacture, regardless of design, year of manufacture, or technical condition.

Our production facilities allow us to carry out a full cycle of electric machine restoration — from technical diagnostics and fault detection to manufacturing components, rewinding, machining, rotor balancing, high-voltage testing, and equipment commissioning.

Every motor undergoes quality control in accordance with regulatory documentation requirements and is issued a full set of test protocols.

Stator of a high-voltage asynchronous electric motor with slot insulation installed in the winding slots during overhaulOverhaul of a high-voltage asynchronous electric motor

// EQUIPMENT NOMENCLATURE

Asynchronous motors we repair

Each area has its own repair technologies, specialized equipment, and dedicated specialists.

High-voltage asynchronous electric motor
01

High-voltage electric motors

3 kV6 kV10 kV13.8 kV"Monolith" insulationwedge-free stators
Low-voltage asynchronous electric motor
02

Low-voltage electric motors

up to 3000 Vgeneral industrialimportedcrane motorsvertical design
Squirrel-cage rotor
03

Squirrel-cage rotor electric motors

rotor repairshaft restorationcooling fan replacementsquirrel-cage restoration
Machining of a wound rotor
04

Wound-rotor electric motors

slip-ring repairbrush-holder repairrotor rewindingrotor balancing
Assembly of an explosion-proof electric motor
05

Explosion-proof electric motors

Ex-executiongas facilitieschemical industryoil & gas sector

// CAN'T FIND YOUR TYPE?

Send us the machine's nameplate data — we'll define the scope and timeline of repair.

SEND DATA

// REPAIR CYCLE

A visual repair cycle — from fault detection to testing

Every stage on the blueprint is a real shop-floor operation: diagnostics, disassembly, rewinding, modernization.

// REPAIR STAGES

The complete repair cycle of an electric machine

From initial fault detection and condition assessment to full motor restoration, balancing, machining, and final testing.

01Diagnostics
  1. 01
    Initial fault detection
02Fault detection
  1. 02
    Winding removal
  2. 03
    Testing of stator and rotor active steel
03Restoration
  1. 04
    Manufacturing of components
  2. 05
    Winding restoration / rewinding
  3. 06
    Impregnation and heat treatment
04Quality control
  1. 07
    Machining
  2. 08
    Rotor balancing
  3. 09
    Final testing

// CAPABILITIES & CONTROL

Scope of work, testing and industries served

// SCOPE OF WORK

What the repair includes

Stator rewinding

Rotor rewinding

Shaft repair

Seat restoration

Bearing assemblies

Housings

End shields

Fans

Terminal boxes

Manufacturing of components

// TESTING & CONTROL

Four control points — from intake to handover

STEP 01
Pre-repair testing

Incoming insulation-resistance check, component measurement, fault report.

STEP 02
In-process control

Every operation is checked before moving on to the next stage.

STEP 03
Control testing

No-load run-in with vibration and heating checks on every assembly.

STEP 04
High-voltage testing

High-voltage test up to 35 kV with turn-to-turn insulation control.

// RESULT

Once testing is complete, the Customer receives a protocol issued by a certified laboratory.

// COMPLETED PROJECTS

Completed projects

We repair asynchronous electric machines of any type and rating for companies across Ukraine.

Stator of a DAZO 19-12-10 asynchronous motor
THERMAL POWER

Overhaul of a DAZO 19-12-10 asynchronous motor stator

Power1700 kW
Voltage6 kV
Machine typeAsynchronous motor
Year completed2019
Rotor with a new squirrel cage, DAZO2 17-54-8
THERMAL POWER

Overhaul of a DAZO2 17-54-8 rotor with squirrel-cage replacement

Power800 kW
Voltage6 kV
Machine typeAsynchronous motor
Year completed2021
Wound-rotor electric motor AKN2-19-33-24
COAL MINING COMPANY

Overhaul of an AKN2-19-33-24 UKhL4 wound-rotor electric motor

Power800 kW
Voltage6 kV
Machine typeAsynchronous motor
Year completed2024
4AZM-5000 electric motor
THERMAL POWER

Overhaul of a 4AZM-5000 asynchronous electric motor

Power500 kW
Voltage6 kV
Machine typeAsynchronous motor
Year completed2026

// ADVANTAGES

  • 01
    Our own test station

    Every motor is checked.

  • 02
    Full production cycle

    No third-party contractors involved.

  • 03
    In-house manufacturing of spare parts

    We manufacture most components ourselves.

  • 04
    Work at the Customer's site

    Mobile service teams on call.

Learn more about electric motor repair in knowledge base

Technical articles, diagnostic guides, and answers to common questions from Elektropromremont engineers.

Go to knowledge base

Need to repair an asynchronous electric motor?

We will conduct technical diagnostics, determine the scope of repair, prepare a commercial proposal, and perform the complete cycle of restoring the electric motor according to the customer's requirements.

Get a consultation