OUR SERVICES

OUR SERVICES

100 tons

maximum electric motor weight

30+ MW

electric machine power

up to 35 kV

high-voltage testing

Full cycle

from fault detection to commissioning

// WHAT WE DO

Comprehensive repair of electric machines and generators of any complexity

Elektropromremont repairs, modernizes and services industrial electric machines. We work with induction and synchronous motors, DC machines, generators and special-purpose electric machines of various designs.

We carry out diagnostics and fault detection, electric motor rewinding — including stator and rotor rewinding — armature repair, manufacture of windings and spare parts, restoration of mechanical assemblies, balancing, assembly and testing of equipment.

Large electric machines can be repaired and serviced directly where the equipment is installed.

Overhaul of a generator// GENERATOR OVERHAUL

// EQUIPMENT NOMENCLATURE

Electric machines we repair

We repair and modernize industrial electric machines of various types, designs and ratings — from series-produced motors to large and special-purpose machines.

Choose a type of electric machine to learn more about our repair technologies and production capabilities.

Rewinding an asynchronous electric motor
01

Repair of asynchronous electric motors

Repair and rewinding of asynchronous AC electric motors of any complexity — from general industrial machines to high-voltage, high-power motors.

Motor types:
high-voltage electric motorswedge-free stators"Monolith"-type insulationexplosion-proof designwith squirrel-cage or wound rotor
Learn more
Synchronous electric motor after repair
02

Repair of synchronous electric machines

Comprehensive repair of synchronous machines, turbo and hydro generators with full restoration of the electrical and mechanical parts.

Motor types:
synchronous electric motorsturbo generatorshydro generatorssalient-pole rotorsfield coils
Learn more
DC electric motor repair
03

Repair of DC machines

Repair of DC machines for metallurgy, mining, transport, and heavy engineering.

Motor types:
rolling mill motorstraction motorsDC generatorsexcavator groupcommutator machines
Learn more
Rewinding a crane motor
04

Repair of motors with loose winding

Repair of low- and medium-power electric motors with round-wire (loose) winding for industrial equipment.

Motor types:
from 0.25 to 600 kWgeneral industrial motorsimported electric motorscrane motorsstator rewinding
Learn more
Manufactured stator winding sections
05

Manufacturing of spare parts

In-house manufacturing of components for electric machines from drawings or samples, with a full production cycle.

We manufacture:
stator winding sectionsrotor coilscommutatorsarmaturespole coilstransposed winding barswedges, insulation parts
Learn more
Testing a stator winding with a Megger ADX15
06

Diagnostics and testing

A full complex of electrical, mechanical, and thermal imaging tests before, during, and after repair.

Capabilities:
testing up to 35 kVinsulation controlvibration diagnosticsbalancingprotocol documentation
Learn more
Our specialists working at the Customer’s site
07

Field work

We repair electric machines directly at the Customer's site using mobile equipment and our own service teams.

Services:
dismantling and installationdiagnosticsalignmenton-site repaircommissioning
Learn more
Machining an armature
08

Mechanical and service work

Machining and restoration of parts, balancing, alignment and manufacture of parts to drawings or samples — at our own works and at the Customer’s site.

Work:
machining up to Ø 1500 × 7000 mmrestoration of worn partsbalancing of rotors up to 10,000 kglaser alignmentabrasive blasting
Learn more

// COMPLETE APPROACH

The whole repair cycle at one company

Electrical production, machining, diagnostics, testing and on-site service are combined into a single process.

This lets us carry out a complete repair of an electric machine at one production facility — from assessing the equipment’s condition to its acceptance tests and return to service.

Winding shopMachiningBalancingTest station
  1. 01
    Diagnostics
  2. 02
    Fault detection
  3. 03
    Electrical repair
  4. 04
    Mechanical restoration
  5. 05
    Balancing
  6. 06
    Assembly
  7. 07
    Testing
  8. 08
    Installation and start-up

The scope and order of work are set individually after fault detection and depend on the design and condition of the electric machine.

// HOW WE WORK

From a single part to a complete repair

01

// A SINGLE OPERATION

The Customer can hand us a single shaft, rotor, armature, stator, bearing assembly or other part for one specific operation.

02

// A COMPLETE REPAIR

Or entrust us with a complete repair of the electric machine — from fault detection and manufacture of the components it needs to assembly, testing, installation and start-up.

// NON-STANDARD EQUIPMENT

For non-standard and large equipment, we decide the repair method case by case after reviewing technical documentation, drawings or photographs, or inspecting the machine.

// REPAIR COST

Cost of electric motor repair

There is no fixed price list for electric motor repair, because the cost of repairing and rewinding a motor is calculated individually once its condition and the scope of work have been established.

The price depends on the type, rating and design of the electric machine, the nature of the damage, how much rewinding is needed, whether mechanical restoration or manufacture or replacement of parts is required, the materials and the set of tests.

For a preliminary estimate, send us a photo of the nameplate, photos of the equipment and a short description of the fault. For complex and large machines, the final scope of work is set after fault detection.

Estimate the repair cost

No full technical specification?

Send photos of the equipment and its nameplate — we will help you work out what data is needed for a preliminary estimate.