OUR SERVICES

OUR SERVICES

30+ MW

maximum power

100 tons

maximum electric motor weight

35 kV

high-voltage testing

Full cycle

from fault detection to commissioning

// WHAT WE DO

Comprehensive repair of electric machines and generators of any complexity

We perform overhaul, medium, and routine repair of asynchronous and synchronous electric motors, DC machines, turbo generators, hydro generators, and traction electric machines. The company provides a full production cycle — from technical diagnostics and fault detection to manufacturing components, stator rewinding, rotor rewinding, assembly, balancing, high-voltage testing, and equipment commissioning.

Repair includes restoration or manufacture of stator and rotor windings, stator rewinding, rotor rewinding, repair of shafts, bearing assemblies, housing components, cooling systems, commutators, slip rings, squirrel-cage rotors, and other components of the electric machine. If necessary, we also perform design modernization, manufacture spare parts, and restore technical documentation.

Overhaul of a generator// GENERATOR OVERHAUL

Every repaired electric machine undergoes balancing, a complex of electrical and mechanical tests, and quality control at our own test station. The Customer receives equipment fully ready for safe and reliable operation.

// EQUIPMENT NOMENCLATURE

Electric machines we repair

We perform repair, modernization, and service maintenance of AC and DC electric machines. Each area has its own repair technologies, specialized equipment, and dedicated specialists. Choose an equipment category to learn more about our capabilities.

Asynchronous motor repair

Repair of asynchronous electric motors

Repair and rewinding of asynchronous AC electric motors of any complexity — from general industrial machines to high-voltage, high-power motors.

Main work:
high-voltage electric motorswedge-free stators"Monolith"-type insulationexplosion-proof designwith squirrel-cage or wound rotor
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Synchronous motor repair

Repair of synchronous electric motors and generators

Comprehensive repair of synchronous machines, turbo and hydro generators with full restoration of the electrical and mechanical parts.

Main work:
synchronous electric motorsturbo generatorshydro generatorssalient-pole rotorsfield coils
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DC motor repair

Repair of DC motors

Repair of DC machines for metallurgy, mining, transport, and heavy engineering.

Main work:
rolling mill motorstraction motorsDC generatorsexcavator groupcommutator machines
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Bulk-winding motor repair

Repair of electric motors with loose winding

Repair of low- and medium-power electric motors with round-wire (loose) winding for industrial equipment.

Main work:
from 0.25 to 600 kWgeneral industrial motorsimported electric motorscrane motorsstator rewinding
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Manufacturing of spare parts for electric motors

Manufacturing of spare parts

In-house manufacturing of components for electric machines from drawings or samples, with a full production cycle.

We manufacture:
stator winding sectionsrotor coilscommutatorsarmaturespole coilstransposed winding barswedges, insulation parts
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On-site electric motor repair work

Field work

We repair electric machines directly at the Customer's site using mobile equipment and our own service teams.

Services:
dismantling and installationdiagnosticsalignmenton-site repaircommissioning
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Elektropromremont test station

Test station and diagnostics

A full complex of electrical, mechanical, and thermal imaging tests before, during, and after repair.

Capabilities:
testing up to 35 kVinsulation controlvibration diagnosticsbalancingprotocol documentation
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Ready to bring your motor back to life?

// OTHER SERVICES

Machining, balancing and diagnostics

Individual services the company performs both as part of a repair and as a standalone service for the customer.

Machining

Worn and damaged parts and assemblies of electric machines are repaired by surfacing, followed by turning, milling, drilling and other machining. We inspect, restore and manufacture:

Bearing shield and axle-box seatsRotor and armature shaft seatsFlanges, labyrinth bearing sealsPlain bearings sized to the rotor shaft journalsDefective parts and assemblies
Balancing rotating equipment

Elevated vibration wears down a machine's core components over time, and imbalance of rotating mechanisms is behind most of it. We perform static and dynamic balancing of rotors, armatures, fans and impellers on our balancing machine and in their own bearings, both on-site and at the customer's facility.

Max. mass5000 kg
Min. mass80 kg
Max. length2500 mm
Measurements & testing

Under the measurement scope attached to our Certificate of Technical Competence, the test station measures and tests electrical equipment across four parameter groups.

Installationsup to 35 kV
Test benches1000 kW+
Vibration diagnosticsspectrum
More details

// ROTATING MACHINES

Insulation resistance measurementHigh-voltage case insulation testingDC winding resistance measurementTurn insulation testing by impulse voltageNo-load run checkVibration measurementStator active iron testingRotation speed, bearing temperature

// GROUNDING DEVICES

Visual inspection of the visible part of the deviceCircuit check between the ground electrode and elementsGrounding device resistance measurementPhase-to-neutral impedance measurement

// INSTALLATIONS UP TO 1000V

Insulation resistance measurementInsulation testing of electrical products and hand-tool cablesHigh-voltage insulation testing of power and lighting wiringCircuit check between grounded installations and elements

// POWER CABLE LINES

Conductor continuity and phasing checkHigh-voltage testingGround resistance measurementProtection trip check for machines up to 1000V with grounded neutral

Skilled use of measurement, testing and vibration-analysis results lets our specialists accurately diagnose an electric machine and prevent premature failure.

Machining of electric motor parts
Balancing rotor equipment
The machining shop at Elektropromremont
Measurement and testing of electrical equipment