- // ELEKTROPROMREMONT
- Spare parts manufacturing
Manufacturing of spare parts for electric machines
In-house production
Stator winding sections, rotor coils and mechanical parts
From a drawing or a sample
Reproduction of design documentation
AC / DC machines
Electric motors and generators
From one part to a full set
Manufactured for a specific repair
// WHAT WE MANUFACTURE
From a single part to a complete set of spares
Elektropromremont LLC manufactures spare parts and components for asynchronous and synchronous electric motors, DC machines, turbo- and hydrogenerators, traction motors and other industrial electric machines.
Parts are made to the Customer’s design documentation, to our own working drawings, or directly from a sample part. Where no documentation exists, we take measurements, carry out fault detection, establish the design parameters and reproduce the drawings required.
Components can be manufactured as part of a full overhaul of an electric machine, or supplied to the Customer as a standalone product.
// SET FOR A STATOR REWIND// PRODUCT RANGE
The main groups of spare parts
Six manufacturing streams covering the winding, electrical and mechanical parts of an electric machine — from a single coil to a complete set for one specific repair.
// 6 kV STATOR SECTIONS
// 6 kV STATOR SECTIONS
// 6 kV STATOR SECTIONSStator windings and coil sections
We manufacture individual sections and complete stator winding sets to the electrical, geometric and insulation parameters of the specific machine. Forming, insulating, heat treatment and inspection of the finished sections are all done in-house.
// ROTOR COMPONENTS
// ROTOR COMPONENTS
// ROTOR COMPONENTSRotor windings and components
We manufacture the winding and current-carrying elements of synchronous and asynchronous machine rotors to match the design and operating parameters of the equipment.
// COMMUTATOR MANUFACTURING
// COMMUTATOR MANUFACTURING
// COMMUTATOR MANUFACTURING
// COMMUTATOR MANUFACTURINGArmatures and DC machine components
We manufacture and restore components of armatures, commutator and pole systems of DC machines — from individual elements to complete sets for a full rebuild of the machine.
- Calculation
- Part manufacturing
- Assembly
- Machining
- Inspection
// BEARING ASSEMBLIESPlain bearings and bearing assemblies
We manufacture new bearing assemblies and restore existing ones. This includes re-lining plain bearings, machining the working surfaces, and manufacturing new segments and parts to drawings or from a sample.
// MACHINING
// MACHININGMechanical and housing parts
We manufacture and restore the mechanical and housing parts of electric machines, accounting for the fits, the geometry and the operating conditions of the particular assembly.
// INSULATING PARTS
// INSULATING PARTSInsulation and electrical components
We manufacture the insulating and current-carrying elements required for the repair, modernization and restoration of electric machines.
The list is not exhaustive. Whether a non-standard part can be manufactured is established after reviewing the drawing, the sample or the technical specification.
// NO DRAWING?
We reproduce the part from a sample
No factory drawing, or the equipment manufacturer no longer supplies the part you need? Our engineering and design department measures up the existing assembly, carries out fault detection and analysis, reproduces the working documentation, and defines the manufacturing process.
// THE PART AND ITS DRAWING- STEP 01Sample
- STEP 02Measurements
- STEP 03Drawing
- STEP 04Manufacturing
- STEP 05Inspection
- STEP 06Finished part
The reproduced drawings stay with us, so making the same part again later needs neither the sample nor a second round of measurements.
// HOW WE MANUFACTURE
The manufacturing cycle of a stator section, drawn out
Every stage on the drawing is a real operation of the winding shop: calculation and layout, winding the bars, brazing the leads, insulating, and testing the finished set.
// MANUFACTURING STAGES
Seven steps from documentation to a finished component
The order of work is the same for a single part and for a full set: documentation and materials first, then manufacturing, and handover to the Customer only after inspection.
- 01Reviewing the documentation
We study the drawings, the technical specification, or the sample part provided.
- 02Reproducing the drawings
Where required, we measure up the part and develop the working documentation.
- 03Selecting the materials
We define the electrical, insulating and structural materials to be used.
- 04Manufacturing
We carry out the winding, insulating, welding and machining operations.
- 05Heat treatment and impregnation
Winding components go through the processes their technology calls for.
- 06Inspection
We check the geometric, electrical and process parameters of the part.
- 07Testing and handover
Finished components pass the testing their technology prescribes and are handed over to the Customer.
// QUALITY CONTROL
Quality is checked from incoming materials to the finished part
Each type of part gets its own set of checks — from measuring the geometry through to high-voltage testing of winding components.
Electrical, insulating and structural materials verified against their certificates.
Dimensional inspection of sizes and fits, plus the quality of the machined surfaces.
Electrical parameters, winding resistance and the condition of the insulation.
High-voltage testing and a conformity check against the drawing and documentation.
The finished component is handed over to the Customer with an inspection report and confirmation that it conforms to the drawing.
// INSPECTING A MANUFACTURED SHAFT// WHICH EQUIPMENT
The electric machines we manufacture spare parts for
// COMPLETED WORK
Components we have manufactured
Parts and complete sets made in our works to the Customer’s drawings, to our own documentation, or from a sample.
Learn more about electric motor repair in knowledge base
Technical articles, diagnostic guides, and answers to common questions from Elektropromremont engineers.
Need a spare part for an electric machine?
Send us a drawing, a photo, the equipment nameplate, or any details of the existing part. Our specialists will assess whether it can be restored or a new component made, and will propose a manufacturing solution.